Pig FAQ #34: I Still Have a Question About #Pigging – Can You Help?
Of course! As well as being extremely good at what we do, the HPS team are a friendly bunch and always happy to chat. Give us a call or drop us an email at [email protected]
They are also designed so the pig can be introduced automatically into the process line as required by the pigging sequence.
Please note that even in automatic pigging systems, pigs need to be removed from time to time for maintenance and inspection.
Pig FAQ #33: How Do You Get a Pig into an Automated System without Manual Intervention?
Automatic #pigging systems are nearly always ‘closed loop’ systems that require no manual intervention.
As well as storing the pig (or pigs) when they’re not actually ‘pigging’, #HPS launch housings are designed so that the pig can be cleaned and CIP’d without being removed.
Pig FAQ #32: How Long Do Pigging Systems Last?
If properly designed by a #pigging system expert and appropriately maintained, pigging systems will last an extremely long time. Some HPS systems are still in use after 20 years!
Pig FAQ #31: What’s the longest pipeline your pigging systems can pig?
HPS has a wealth of experience and expertise in installing long pipe runs. For example, HPS provided a pigging solution for a bottled water company in Canada that is over 1km in length.
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Pig FAQ #30: Are All #Pigging Systems Designed Hygienically?
There are some cases where hygienic pigging systems aren’t required. The majority of HPS systems and components are designed hygienically, which minimises contamination risks and allows for efficient CIP processes.
Pig FAQ #29: Does the Length of the Pipeline Determine the Installation Time?
Installation time is determined by the amount of equipment being installed and the number of pipelines. The length of the pipeline has a limited impact on the installation time.
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Pig FAQ #28: How Long Does a Pigging System Take to Install?
There’s no clear-cut answer on how long it takes to install a #pigging system.
As a general guide, a simple single-pig system takes an average of 2-3 days to install and commission.
Pig FAQ #27: My Product/Process is Unique. How Can I Find Out if it is Suitable for a #Pigging System?
Many of our customers use specialist equipment, products, and processes. We can almost always design a system to pig it. Get in touch to find out the best solution for you.
Pig FAQ #26: How does a #pigging system detect pig location?
HPS AccuTects are non-intrusive to the product line and can detect the pig’s magnetic field through stainless steel pipes. The signals are then used for tracking and control systems.
Pig FAQ #25: What do I do if a pig gets stuck?
If a pig doesn’t reach its destination, there’s always a logical reason. Typical causes are lack of air pressure, pipeline faults, leakage from a pipe connection, or an obstruction such as a closed valve in front of the pig.
Pig FAQ #24: Where does the term ‘pigging’ originate?
The terms ‘pigs’ and ‘pigging’ are commonly used throughout the industry. You can find out more about where the term #pigging comes from by watching this video (skip to 00:49 for the answer!)
Pig FAQ #23: What is the minimum pressure needed to pig a line?
It depends on the system. However, the pressure needed to push the pig is typically lower than the product pumping pressure.
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Automatic #pigging solutions, controlled by PLCs with either HMI or SCADA systems, have a wide range of benefits. These include increasing process speed, productivity and overall efficiency. Automation also reduces the chances of human error and so increases safety.
Pig FAQ #22: Can You Design Pigging Systems with Automatic Control?
While some simpler pigging solutions still use manual control, most pigging systems are either partly or fully automated.