You might be wondering why we do this step of the production process by hand. As this is a very important, detailed step of the production process, fulfilling it by hand means we can ensure maximum quality control. ✨
We are starting on the finishing touche(s). With this special tool, we smoothen the end part of Knops that attach to your ear tips by hand. This results in your Knops becoming smoother and perfectly being aligned to the different ear tips.
Boom: we have used our ultrasonic weld to press the different parts of Knops into each other. The foundation for your Knops is laid and we are now ready for the next step in our production process.
Caution please! Grabbing this device may very likely result in you loosing your finger(s). This because the ultrasonic vibrations this machine uses to weld your Knops are so strong... 😮
We have arrived at the third major step in the production of Knops. For this step, we use a press machine. We press the main parts of Knops into each other. The unique mechanism that enables you to switch between the four different Knops settings know works!
We used to get our hands dirty but due to the usage of new machinery, this is no longer necessary. This results in faster processing time and a lower margin of error. Two stones, one bird! 👌
Our production is now as smooth as switching between the four filter settings of Knops. In order for Knops to run this smoothly, some parts need lubrication. This makes the parts fit together smoothly and operating Knops a breeze.🔩
Previously, we had to manually sort the parts and see if all parts were correct. We have streamlined this process to make it a lot easier and time efficient. So, not only can make Knops cheaper now, we can also produce more and in the highest quality you expect from Knops.😃
Wave goodbye to all those little particles behind the window. It's the last time you'll see them like this before they're made into the body of your Knops.👋
Getting the injection moulded parts together is a very sophisticated process. Can you imagine that more than twenty parts go trough this process and into your Knops?
Today, we focus on the moulds. It's important that these moulds perfectly align with the other parts so there's no leakage inside the final product. After numerous tests & checks, the moulds are finally optimised to perfection, streamlining the process and creating airtight Knops