Helping hardware teams ship reliable boards faster ๐
โธ DFM & Stackup consulting
โธ 48h prototype โ mass production
๐ Free DFM review for your next project
BGA joint failures? 5 design fixes:
1. Epoxy-filled capped vias under BGA
2. IPC-7351 pad sizing
3. NSMD pads for stronger joints
4. Thermal relief on large copper pours
5. No tall parts shielding BGA during reflow
Full details in infographic ๐
#BGA#PCBDesign
PCB surface finish quick guide:
๐น HASL: cheapest, not for fine pitch
๐น ENIG: best for BGA, flat, 2x cost
๐น OSP: low cost, flat, short shelf life
๐น Immersion Tin: great for press-fit, whisker risk
Auto/medical default: ENIG.
#PCB
@a2e1534 Good call doing prototypes first โ op-amp noise and stability can surprise you on the first spin. What's your target quantity for the prototype run?
4-layer PCB stackup cheat sheet:
1๏ธโฃ SIG-GND-PWR-SIG: general purpose
2๏ธโฃ GND-SIG-SIG-GND: high-speed, best EMI
3๏ธโฃ SIG-GND-SIG-PWR: mixed-signal
Rule: always pair signal with adjacent ground. Which do you use? ๐
#PCBDesign
PCB testing: Flying probe vs bed of nails.
๐น Flying probe: no fixture, best for prototypes, 2-5 min/board
๐น Bed of nails: custom fixture, best for volume, ~10 sec/board
We use flying probe for prototypes, bed of nails for volume. 100% nets tested.
#PCB
Inside our factory: AOI line in action.
Every board gets 100% AOI โ catches solder bridges, missing parts, misalignment, tombstoning.
Full report with every batch. Quality isn't an add-on.
#PCB#QualityControl
Hi, I'm Bean โ PCB/PCBA Technical Sales/Consultant in Shenzhen.
I help hardware teams ship reliable boards faster, from 24h prototypes to mass production.
Certification: IATF 16949, ISO 14001, ISO 9001, UL
Sharing DFM tips & factory insights here. Let's connect ๐
@Peter05704721 Powered on first try โ nice! Screwdriver as a switch is classic prototyping ๐
When you iterate to V3, hit me up for free DFM + quote โ FPV boards are our specialty. Would love to earn the next spin.
@Peter05704721 V2 looks way cleaner! Quick heads-up before you order โ AI-routed boards often miss basic DFM. If you haven't placed it yet, I can run a free check + quote in hours. Even if you have, save me for V3 ๐
@blind_via Looking forward to it! Via quality makes or breaks high-reliability boards. We do automotive/medical multilayer with full impedance + AOI testing โ if you ever need a manufacturing partner for your designs, happy to quote. Keep us posted!
@QVHenkel Definitely publish โ old designs are great learning material and someone might even revive them. Quick one: how's the smartwatch mainboard coming? Almost ready to send for fab?
@paolodiprodi@i2cjak Perfect! Could you just zip the Gerbers and email to my email ([email protected])? I'll run DFM and send a prototype quote within 24h โ gives you everything to compare before sending to PCBWay. Way easier than GitHub too.
@a2e1534 Stencil + reflow is the right call for test batches. Pro tip: 0.9x aperture on QFN48 stencil helps with bridges. When you move to SMT production, hit me up for a quote โ we do a lot of STM32 boards. Good luck with testing!
@SamuelBeek KiCad is solid โ handmade means you know every trace on that board ๐ How's bring-up going? Already spotting anything that'll need a revision spin?
@463n7_57 CERBERUS looks slick! Nice batch. Are you hand assembling these or using a PCBA service? Small runs with ESP32 modules are always tricky for yield.