Powder & Bulk Solids

The ultimate resource for dry processing and bulk solids handling technology.

[Powder & Bulk Solids @PowderBulkSolid]

How to Choose a Load Cell: 8 Critical Factors for Modern Industrial Weighing Systems

How to choose load cells that balance cost, speed, accuracy, and uptime — while preparing your systems for evolving regulatory and Industry 4.0 requirements.

https://t.co/rIDan7YkC0

Mettler Toledo LLC

[Powder & Bulk Solids @PowderBulkSolid]

FDA shuts down major distribution warehouse over severe pest infestation and unsanitary conditions

Gold Star Distribution's Minneapolis facility was found with live rodents, bird droppings, and contaminated products ranging from food to pharmaceuticals.

This case highlights critical gaps in warehouse management and regulatory compliance.

The consent decree came after multiple inspections revealed persistent violations, including Salmonella contamination and products stored in conditions that violated good manufacturing practices.

Learn more: https://t.co/Qzv0tdRGMb

[Powder & Bulk Solids @PowderBulkSolid]

🚨 Major Food Safety Alert: USDA Recalls 167,000-Plus Pounds of Meat Products

The USDA has issued a Class I recall — the most serious classification — for more than 80 tons of raw pork, beef, and goat products distributed nationwide with fake federal inspection labels.

Key Details:
• 20-plus products from Star Meat Delivery Inc. affected
• Products bore false establishment number "EST. 1363"
• Distributed to retail and restaurant locations across the US
• No confirmed illnesses reported yet

This recall follows two other notable USDA recalls of meat products made last month.

For more info: https://t.co/hLuUtSHqBT

[Powder & Bulk Solids @PowderBulkSolid]

Did you know that today is International Engineers Day? Here at the Powder & Bulk Solids Texas conference we asked a few attendees what issues related to engineering they hope to learn more about or get more clarity on. Here's what Jakub Strycharz of Particle Technology Labs had to say. https://t.co/rMcc6QoMiP

[Powder & Bulk Solids @PowderBulkSolid]

We want women in processing to have their questions answered! Hit the link to anonymously ask a question to our women in processing panel and we will post your question and the answer on our website and on social media.

https://t.co/g7VBqtTy59

[Powder & Bulk Solids @PowderBulkSolid]

⚠️ Tank Failure Investigation Reveals Critical Safety Failures at Paper Mill

The US Chemical Safety Board (CSB) released an update on the catastrophic tank failure at Nippon Dynawave Packaging's Washington mill that killed 11 workers and seriously injured 3 others in May.

The findings are sobering:

• A 1.2-million-gallon storage tank released 900,000 gallons of caustic white liquor at 200°F
• 3 separate inspections identified critical shell thinning below minimum safe thickness
• Inspection reports warned the tank was "unfit for service"

The CSB investigation continues, examining maintenance practices, regulatory compliance, and emergency response procedures.

For more update info: https://t.co/uaUKu9GPG9

[Powder & Bulk Solids @PowderBulkSolid]

📈 US Robotics Market for Packaging & Processing Set to Nearly Double by 2031

New research from PMMI reveals that the US robotics market serving packaging and processing will surge from $440M (2025) to $800M by 2031: a 10.3% CAGR.

Key insights:
✓ Mobile robots will overtake industrial robots as the dominant segment (45% market share by 2031)
✓ 95% of end users expected to adopt robotics by 2031 (up from 72% today)
✓ Top drivers: productivity gains, cost reduction, quality improvement

Find out more: https://t.co/ZA7zm7TA4h

[Powder & Bulk Solids @PowderBulkSolid]

How to Verify Fan Rotation at Start-Up and Optimize Performance

This guide covers two proven methods to confirm correct wheel rotation and motor wiring — and prevent costly failures and ensure optimal performance.

https://t.co/WJS4fJPL2H

New York Blower Company

[Powder & Bulk Solids @PowderBulkSolid]

Canada hits back with tariffs on $27.6B of US goods 💼

The fallout from collapsed US-Canada trade talks is significant.

Canada's retaliatory measures include tariffs of 15%-50% on products ranging from agricultural equipment and steel to dairy, honey, and cosmetics. The move directly mirrors US tariffs imposed on Canadian exports.

Learn more and check out the full list: https://t.co/NOeiXP7sCf

[Powder & Bulk Solids @PowderBulkSolid]

This one's for you, Dolly! Did you know? Dolly Parton's love for potatoes - all variations - was the one thing she would break a diet for. And we agree! Whether mashed, baked, in chip form, sliced, or diced, most people love them. Here is a video on mashed potato processing by Smithsonian Channel. #DollyParton #potatoprocessing
https://t.co/07R2b5Nk1x

[Powder & Bulk Solids @PowderBulkSolid]

Gas pycnometry is the go-to solution for manufacturers who need fast, accurate skeletal density data. Whether you're in pharmaceuticals, battery production, ceramics, or food processing, pycnometers help you:

✅ Detect closed porosity
✅ Track material purity
✅ Ensure batch consistency
✅ Identify defects before they become costly problems

Dr. Alyssa Henderson of Anton Paar QuantaTec breaks down in this in-depth article how pycnometers are used across industries to maintain the highest quality standards.

Learn how this non-destructive testing method can strengthen your QC process.

Read the full article: https://t.co/0tmxJzexBc

[Powder & Bulk Solids @PowderBulkSolid]

Fatal chemical explosions at recycling facility: A series of explosions at an Ohio recycling plant has claimed two lives and injured multiple workers.

Firefighters reported tanks "full of chemicals that will ignite and explode violently" before the blast destroyed the facility's roof and walls.

This marks the second fatal incident for the company. A 2015 explosion at its Alabama location resulted in one death and $27,000 in OSHA fines for safety violations.

Learn more: https://t.co/W9Wvh9MOTC

[Powder & Bulk Solids @PowderBulkSolid]

🎯 Achieving accuracy is one thing. Maintaining it for years? That's the real challenge.

Most plants don't struggle with conveyor belt scale calibration because they don't understand its importance. They struggle because calibration competes with production schedules, safety procedures, and resource constraints.

The distinction between "designed accuracy" and "maintained accuracy" matters more than most realize. A belt scale can be perfectly installed and commissioned, but if calibration is difficult, unsafe, or time-consuming, it simply won't happen at the intervals needed to prevent measurement drift.

David Hyer, president of THAYER SCALE-HYER INDUSTRIES, INC., covers these key points in this insightful article: ✅ Why calibration practicality is as critical as weighbridge design ✅ The real-world limitations of material testing, test chains, and static weights ✅ How access challenges impact long-term measurement confidence ✅ Building a practical calibration hierarchy that actually gets performed

Read the full analysis: https://t.co/KOIU2XKHpy

[Powder & Bulk Solids @PowderBulkSolid]

Webinar Today at 2 p.m. ET on Segregation Prevention. Dr. Kerry Johanson will go through the steps on how to prevent the segregation that can happen after the blending step down through the final packing step. Register now! https://t.co/FMmQWYt0lb

[Powder & Bulk Solids @PowderBulkSolid]

Just 2 days away: Our latest webinar has answers for processors struggling with product segregation after blending.

Material segregation during transport and storage can lead to quality issues and lost revenue, even after perfect blending. The challenge? Segregation is mechanistic with multiple causes at each transfer point.

Join our FREE webinar on August 12 at 2:00 pm EDT to discover proven strategies for segregation prevention in process vessels and learn how to maintain product uniformity from blending through final packaging.

What you'll learn: ✅ Root causes of material segregation in bulk processing ✅ How to match velocity profiles to segregation patterns ✅ Practical solutions for transport and storage steps ✅ Quality control strategies that protect your bottom line

📅 Date: August 12, 2026 | ⏰ Time: 2:00 pm EDT | ⌚ Duration: 1 hour

Register now → https://t.co/xqlJtX1Opr

Sponsored by ADF Engineering, Frain Industries, and Patterson Kelley - PK Blenders

[Powder & Bulk Solids @PowderBulkSolid]

📊 New data alert: The 2026 Processing Professionals Salary Survey is here.

We surveyed nearly 300 professionals who work in manufacturing and processing across food and beverage, chemical, pharmaceuticals processing and other sectors to bring you role-specific compensation benchmarks you can actually use.

Inside, you'll find median salaries segmented by title, experience, industry, and company size, plus real insights on benefits packages, profit sharing, stock options, and job satisfaction trends.

Knowledge is power, especially when it comes to your career growth and compensation negotiations.

Register to access the full report for free. https://t.co/KIBjyNgEYz

[Powder & Bulk Solids @PowderBulkSolid]

The August issue of Powder & Bulk Solids is here. This issue includes technical articles on dust collection and air pollution control, with equipment spotlights on pneumatic conveying, particle analysis, instrumentation & process automation, and storage. Register for FREE for 12 issues per year, right in your mailbox or inbox. https://t.co/eWtprYyIHy

[Powder & Bulk Solids @PowderBulkSolid]

🟠Natural Food Colors & the Reformulation Challenge

The shift from artificial to natural colors is accelerating, but cost, stability, and supply chain readiness are creating hurdles for food and beverage manufacturers.

What's driving the change? Federal guidance from HHS and FDA, state-level legislation, and consumer demand (75% of US adults express concern about synthetic dyes in one survey) are pushing the industry toward natural alternatives.

What's holding it back?
🔹Blue pigments remain elusive and expensive to source naturally
🔹 Some natural colors, like spirulina, are sensitive to pH and temperature
🔹 Agricultural planning from seed to harvest requires long-term coordination

The opportunity: FDA has sped up approval for alternatives and relaxed labeling rules to support the transition.

Major manufacturers like Nestlé, Mars Wrigley, and PepsiCo are leading the way, but the timeline varies by company.

Learn more: https://t.co/ryLlc13Gie

[Powder & Bulk Solids @PowderBulkSolid]

Are you being paid what you're worth? 💼

Our 2026 Processing Professionals Salary Survey is here with exclusive compensation data from nearly 300 industry peers. Discover where your salary stands against role-specific benchmarks across processing industries.

Inside the report: ✅ Median salaries by experience level, job title, and company size ✅ Benefits comparison: stock options, profit sharing, parental leave ✅ Real job satisfaction and employment outlook data

Whether you're preparing for your next performance review or exploring new opportunities, this data gives you the competitive edge you need.

Register now for free access to the complete 2026 survey results and see how you compare: https://t.co/KIBjyNgEYz

[Powder & Bulk Solids @PowderBulkSolid]

From 6 workers to 2. Output tripled. Zero bottlenecks.

That's the power of smart automation in food manufacturing.

Stony Hill Mixing's transformation shows what's possible when you invest in the right batching technology. The key: recipe flexibility and scalability that adapts to market demand.

Mike Gasaway of Ingredient Masters, Inc. shares how this Ohio manufacturer achieved operational excellence without sacrificing quality or flexibility.

Read how they did it 👉 https://t.co/Ypz36B7Qgf