We design and fabricate energy efficient thermal systems that are practical, direct, material & money saving. DM us for cost saving twin sauna & steam stoves
HOW A SAUNA IS BUILT
A sauna has four walls.
1. The outer finish (Normally the existing brick wall or wood paneling to match the interior Walls
2. Wood framing and thermo insulation.
3. Vapour barrier.
4. Inner wood paneling
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Thermally treated pine is budget friendly but can not resist rot.
Hardwoods when used can become too hot and can burn skin.
The chosen wood must be kiln-dried and properly installed to allow for mov't in the sauna's high heat.
Select knot-free wood for seating to ensure comfort.
Sauna Insulation
Heat rises: Prioritize the ceiling over walls.
Vapor barrier is critical: On the warm side to block moisture while reflecting radiant heat.
Materials must handle heat and moisture.
Ventilation: Pair insulation with proper intake/exhaust vents
Steam Room Tiling
Use specialized tiles and installation methods to handle high heat, constant moisture, steam vapor, and temperature fluctuations without failing, growing mold, or degrading.
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Causes of Sauna Busts:
Low water/dry firing causing metal overheating & rupture.
Blocked safety valve leading to overpressure explosion.
Corrosion thinning walls.
Scale buildup overheating metal.
Poor construction with thin steel/bad welds.
Freezing water cracking the boiler.
Sauna insulation traps heat to cut fuel use and heat-up time. Use 100-150mm rock wool in walls/ceiling, vapor barrier on warm side, foil for heat reflection. Insulate ceiling first, keep it low at 2.0-2.1m, and seal all gaps. Poor insulation wastes 40-50% of heat.
The material and gauge used (Mild Steel or Stainless Steel) contribute greatly to the life span and cost of the stove. The bigger the gauge, the longer the life of the heater. Stainless Steel is more expensive than Mild Steel.
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