"You can spend $2 million now, or you spend a LOT more later. It seems like easy math, but too often engineering organizations still get it wrong.
@https://www.linkedin.com/in/lrotero3/ anecdote in our recent conversation perfectly captures the true cost of “saving money” on systems engineering.
The issue? A program ran $68 million over budget on a fixed-price contract.
The root cause? They decided to skip systems engineering in the first phase.
They assumed they could just “jam it in” later. They treated it like an optional add-on rather than the foundation. The result was massive, painful rework that ate through their margins and then some.
Here's what that organization discovered all too painfully: Systems engineering isn’t just overhead. It is risk mitigation.
If they had spent the $2 million up front to set the system up properly, they would have saved that $68 million. That is a 3,300% return on investment that they missed out on because they were trying to be “efficient.”
How has your organization benefited from leveraging systems engineering from the earliest stages of development?
Listen and subscribe to Lifecycle Insight's Change by Design YouTube channel: https://t.co/oyFP9rjgUT
#engineering
"The fastest teams don’t “hand off” systems engineering—they spread it.
In the old model, a systems team defines things and subsystems “throw it over the wall,” hoping integration works later.
In the model @https://www.linkedin.com/in/branden-ramsey/ mentioned in our recent conversation, the mindset is different: we’re all systems engineers, because every board/module/service is a system that must interface with other systems.
This shifts how you write requirements: less “contract law,” more high-level commitments to stakeholders so teams have room to solve creatively.
But the rigor moves to interfaces, because if you promised a voltage, mass, or connector, it has to be true every time—or the system breaks.
In your organization, are interfaces treated like a contract or like a suggestion?
Listen and subscribe to Lifecycle Insight's Change by Design YouTube channel: https://t.co/7HmEcpNw0i
#systemsengineering"
"Not every engineering transformation initiative makes sense for every company.
If your entire engineering team sits in one room and works on one project until it’s done, your organization probably doesn’t need MBSE.
A bug log, some emails, and commented code are enough.
But when you have 10 engineers juggling three projects each—shifting context every 48 hours—the “agile” approach can break down. You lose the technical definition of the solution in the noise of the day-to-day.
McKray Jones argues that as soon as you hit that complexity (or need third-party certification), MBSE isn’t “overhead”—it’s the only way to manage the chaos.
And if you’re starting fresh? Don’t wait.
Some of today's tools have methodologies built right in. With LLMs to help with the language, a junior engineer can pick up the basics in a week.
If you need systems engineering at all, the easiest path forward is to just start with the model.
At what headcount did your “simple” documentation process stop working?
Listen and subscribe to Lifecycle Insight's Change by Design YouTube channel: https://t.co/JiETjk9dfh
What role does PLM play in managing design intent?
@ChadKJackson explains the role a PLM platform can play in managing and verifying design intent in this @aras_plm vlog.
https://t.co/ZN95aCEerP
What kind of flexibility and agility do you need during digital transformation initiatives?
@ChadKJackson talks about the need for adaptability during these initiatives on the @aras_plm blog.
https://t.co/DHnUE7R8UI
Join me tomorrow for a panel discussion on “Driving Faster Innovation with Modeling and Simulation” during @Dassault3DS' 3DEXPERIENCE MODSIM conference. For more info: https://t.co/SaMoeg2VUl
What’s going on with the digital twin? In this video, @ChadKJackson and Arvind Krishnan discuss the latest trends including @ESIgroup's new concept, the hybrid twin.
https://t.co/iAMpfMb29b
We're excited to announce industry veteran Arvind Krishnan has joined the Lifecycle Insights team! Read the full announcement here: https://t.co/9Kseol3NM0
On the Startups: Digitalization to Realization podcast, @ChadKJackson interviewed @FixTheMask founder on how they used CAD software to make better masks to take on the fight against COVID-19. https://t.co/bBsjgOONKA
To shorten development, organizations must leverage the power of digital engineering. In this @ZukenAmericas blog, @ChadKJackson discusses using simulation-driven design to power digital engineering. https://t.co/7Fpjs93gXT
This post from @ChadKJackson highlights smart factory initiatives, the impact they have across a factory floor and how manufacturers can optimize the production environment.
https://t.co/EJnxgyOlTa
#smartmfg#mfg#production#smartfactory