Helping makers build profitable companies. Tools, numbers, and stories from the people building things with their own hands. Profit keeps the stand open.
The mission of Big Lemonade Stand is simple:
Help business owners build profitable companies.
Celebrate American Makers.
Tell the truth about what it takes to build a business that works.
A surprising number of really big plastic products all start the same way.
They're slowly spun in giant molds until they take shape.
This is Revolv Manufacturing in Maple Plain, Minnesota. They build everything from fuel tanks to kayaks for companies across the country.
A customer brought a costly failure.
A South Dakota engineer found a better way.
Thirty-three years later, the same family business is still building, testing and improving.
From a five-gallon bucket to a powered factory.
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The company also found a way to compete with steel and concrete.
Its treated glulam bridges can serve roads, parks and recreational trails, especially where corrosion from road salt creates long-term problems.
Gruen-Wald did not stop at improving the product.
It improved the process.
Then the machinery.
Then the factory.
Then the power behind the factory.
That is what serious makers do.
Gruen-Wald now makes beams, columns, trusses and timber bridges for agricultural, residential, commercial and public projects.
The product is wood.
The work is engineering, chemistry, precision and manufacturing.
The company kept improving the process.
Today it pairs engineering with CNC milling, radio-frequency presses and skilled craftspeople.
The plant can produce about 40,000 board feet per day.
So Duane and Lois Boice started Gruen-Wald Engineered Laminates.
At first, production was simple.
Glue mixed by hand.
Boards assembled in a garage.
A structural engineer turning a field problem into a product.
A South Dakota engineer started a manufacturing company in an unheated garage, mixing glue in a five-gallon bucket.
Today, that company makes massive wood beams and bridges in a 90,000-square-foot plant.
This is Gruen-Wald. 🧵
The story began in 1993 with a customer problem.
Large treated-wood columns were drying, twisting and splitting.
Returns were high.
Duane Boice believed glued laminated timber could solve it.