jason rugolo @rugolo - Twitter Profile

We are witnessing, in real time, the quiet extinction of a certain kind of in this case, American genius: the genius of the man who can simply do the job better than anyone else alive, and who, when he finally lays down his tools, takes the entire trick with him to the grave. We have spent enough time in factories across American to recognise these figures. The old guard. Men (almost invariably men) who began as apprentices when apprenticeships still meant something, who learned their craft in the days when “health and safety” had not yet been weaponised into a substitute for competence, and who, through a mixture of obsessive care, brute experience, and what can only be described as a form of love, achieved results that no amount of ISO certification or digital twinning can replicate. (Note: igital twinning should be banned!) You see it in the G-code archives, the meticulously saved CAM files, the drawers of fixtures and collets. All preserved, all perfectly useless. Because the real program was not written in Fusion 360 or Mastercam. It was written in the old boy’s head, in the muscle memory of his hands, in the thousand tiny adjustments he made while standing at the machine in the small hours, listening to the spindle the way a sailor once listened to the wind. When he dies or retires to his RV (or, more likely these days, simply drops dead between shifts), the yield collapses. The scrap rate climbs. The tolerances wander. And everyone pretends to be shocked. Now extend that story to the fellow in North Texas who has been hard-coat anodising aluminium since he was sixteen. A cantankerous old devil, by all accounts (the best ones always are). He will not take work from just anyone; you have to earn the right to have your parts racked by him. And when those parts come back (Type III, Class 2, black, two thou thick, dyed in the tank the way God and Mil-A-8625 intended), they are, quite simply, perfect. Perfect enough to be trusted on equipment carried by men who go in harm’s way. In five years not one apprentice has lasted. Four twelve-hour days of racking, masking, anodising, dyeing, sealing, unpacking, packing again. The work is hot, wet, and corrosive. It demands concentration and pride at a level the modern temperament no longer possesses. And so, very shortly, the doors will be locked for the last time. The landlord will drain the tanks, probably discovering half a dozen baskets of our phone holder parts “off-the-rack” parts quietly dissolving at the bottom (a secret embarrassment we all pretend does not happen). And several hundred small machine shops across the state will discover that the supply chain they took for granted has vanished. The remaining platers and coaters are themselves either grizzled independents on the verge of retirement or private-equity roll-ups run by caretaker managers whose bonuses are tied to throughput, not quality. You can guess which incentive wins. This is not a regional curiosity. It is a national elegy. From Connecticut to California, the same quiet closures are taking place: the electroplaters, the chem-film shops, the passivation houses, the NADCAP-certified painters who actually deserve the certification. All disappearing. And with them disappears the ability of the small and medium-sized machine shops (the real backbone of Western manufacturing) to deliver finished parts that meet print. We are told, incessantly, that we need more machine shops, more CNC spindles turning, more “reshoring.” But what exactly is the point of machining a part to five decimal places if you cannot anodise, plate, or coat it within two hundred miles without taking a second mortgage for freight? The part is useless until it is finished, and the finishing trades are dying faster than the machining ones.

67Designs's tweet photo. We are witnessing, in real time, the quiet extinction of a certain kind of in this case, American genius: the genius of the man who can simply do the job better than anyone else alive, and who, when he finally lays down his tools, takes the entire trick with him to the grave.

We have spent enough time in factories across American to recognise these figures. The old guard. Men (almost invariably men) who began as apprentices when apprenticeships still meant something, who learned their craft in the days when “health and safety” had not yet been weaponised into a substitute for competence, and who, through a mixture of obsessive care, brute experience, and what can only be described as a form of love, achieved results that no amount of ISO certification or digital twinning can replicate. (Note: igital twinning should be banned!)

You see it in the G-code archives, the meticulously saved CAM files, the drawers of fixtures and collets. All preserved, all perfectly useless. Because the real program was not written in Fusion 360 or Mastercam.

It was written in the old boy’s head, in the muscle memory of his hands, in the thousand tiny adjustments he made while standing at the machine in the small hours, listening to the spindle the way a sailor once listened to the wind. When he dies or retires to his RV (or, more likely these days, simply drops dead between shifts), the yield collapses. The scrap rate climbs. The tolerances wander. And everyone pretends to be shocked.

Now extend that story to the fellow in North Texas who has been hard-coat anodising aluminium since he was sixteen. A cantankerous old devil, by all accounts (the best ones always are). He will not take work from just anyone; you have to earn the right to have your parts racked by him. And when those parts come back (Type III, Class 2, black, two thou thick, dyed in the tank the way God and Mil-A-8625 intended), they are, quite simply, perfect. Perfect enough to be trusted on equipment carried by men who go in harm’s way.

In five years not one apprentice has lasted. Four twelve-hour days of racking, masking, anodising, dyeing, sealing, unpacking, packing again. The work is hot, wet, and corrosive. It demands concentration and pride at a level the modern temperament no longer possesses. And so, very shortly, the doors will be locked for the last time. The landlord will drain the tanks, probably discovering half a dozen baskets of our phone holder parts “off-the-rack” parts quietly dissolving at the bottom (a secret embarrassment we all pretend does not happen). And several hundred small machine shops across the state will discover that the supply chain they took for granted has vanished.

The remaining platers and coaters are themselves either grizzled independents on the verge of retirement or private-equity roll-ups run by caretaker managers whose bonuses are tied to throughput, not quality. You can guess which incentive wins.

This is not a regional curiosity. It is a national elegy. From Connecticut to California, the same quiet closures are taking place: the electroplaters, the chem-film shops, the passivation houses, the NADCAP-certified painters who actually deserve the certification. All disappearing. And with them disappears the ability of the small and medium-sized machine shops (the real backbone of Western manufacturing) to deliver finished parts that meet print.
We are told, incessantly, that we need more machine shops, more CNC spindles turning, more “reshoring.” But what exactly is the point of machining a part to five decimal places if you cannot anodise, plate, or coat it within two hundred miles without taking a second mortgage for freight? The part is useless until it is finished, and the finishing trades are dying faster than the machining ones.

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jason rugolo

@rugolo

7 months ago

@ApoStructura energy is of the cheapest, most prolific commodities on earth, next to land and water. y'all need to drive from LA to PHX 😂🥲 (don't get me wrong i love sci fi ideas too).

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jason rugolo

@rugolo

7 months ago

@VishakhRanotra 😍

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jason rugolo

@rugolo

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